Physical AI

Quality, safety and speed with AI-powered humanoid welding robots

When AI delivers real-world impact

AI takes physical form to perform complex on-site operations

DGS implemented an intelligent welding robot equipped with computer vision and adaptive sensors, capable of following complex geometries and operating autonomously or alongside human operators, while ensuring consistent quality and continuous monitoring.

Impact: efficiency, quality and safety

+30%

Welding speed

-40%

Workplace incident rate

Challenge: turning data into precise, safe action

In shipbuilding, welding steel hulls and modules is a critical process requiring high standards of precision, quality and operational continuity. The strong reliance on manual activities, combined with complex geometries and particularly demanding working conditions, can slow down production, increase the risk of defects and affect operator safety.

The objective was therefore to introduce higher levels of automation while maintaining operational flexibility, consistent quality and greater workplace safety.

Uno screenshot dal portale

Solution: a connected, intelligent welding robot

To address these requirements, a Physical AI solution was implemented based on an intelligent welding robot equipped with computer vision, adaptive sensors and Embedded Intelligence capabilities. The platform can recognize and follow complex geometries, dynamically adapt to structural variations and operate autonomously or in collaboration with human operators.

Through Human–Robot Interaction capabilities and self-learning mechanisms, the system continuously optimizes welding parameters, ensuring constant monitoring, high execution accuracy and full traceability of completed activities.

Continuous learning

Continuous improvement through real-time data collected in the field.

Defect reduction

Process standardization for higher and more consistent quality.

One platform, multi-site experience

Una piattaforma semplice per presentare la poliedricità dell’offertare la poliedricità dell’offerta

Ux features

Vasta gamma di funzionalità volte a soddisfare le esigenze specifiche dei numerosi clienti

0 downtime

Stabilità della piattaforma

Unique digital experience

Integrazione con CRM e portale core per la gestione delle bollette

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